Ball size depends on initial size of charge and ranges from 10mm-150mm dia For particular material and initial size the ball size must be optimized Please refer the link below and see if it ,

Chat OnlineDec 12, 2016· Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of ,

Chat OnlineCement Mill Notebook - Free download as PDF File (pdf), Text file (txt) or read online for free , 43 Mill Partition (Diaphragm Screen) 44 Grinding Media 441 Grinding Ball Charge in Mills 442 Mill Charging 443 Total Grinding , 81 Calculation of Cement Mill Power Consumption 82 Calculation ,

Chat OnlineSome experimentation is inevitable in determining the exact amounts of material charge to use While the media charge should always be 50%, material charge will vary from 25% to 40% or more in some cases such as when grinding homemade airfloat charcoal The best way to tell if your mill is properly charge is to listen to it after

Chat OnlineKeywords: Ball mills, grinding circuit, process control I Introduction Grinding in ball mills is an important technological process applied to reduce the size of particles which may have different nature and a wide diversity of physical, mechanical and chemical characteristics Typical examples are the various ores, minerals, limestone, etc

Chat OnlineIn the present invention a method, apparatus and computer program are presented, with which the amount of balls among ore material contained in a grinding mill is estimated as a percentage by volume of the total volume of the mill Preferably, the invention relates to semi-autogenous mills In the invention, an expanded Kalman filter is used to estimate the ball charge such that measurements ,

Chat OnlineAug 20, 2015· Work of Ball mill At low speed attrition force At higher speed impact force At sufficient speed centrifug force C 44 Factor affecting milling process 1 size of ball 2 Charge of balls in mills 3 Amount of material to be mille 4 Weight of balls 5 Wet an dry milling 6 Viscosity 7 Wetting agent 45 Ball mill ,

Chat OnlineDec 28, 2013· Ball Mill is the equipment to be used for size reduction It is a kind of grinder used for intermediate or fine grinding Ball mill is a metal cylinder which rotates about its horizontal axis The coarse sugar charged along with the metal balls breaks to fine powder by impact of metal balls

Chat OnlineDec 01, 1997· Pergamon Minerals Engineering, Vol 10, No 12, pp 1329-1338, 1997 1997 Elsevier Science Ltd All fights reserved Printed in Great Britain 0892--6875(97)00124-6 0892-6875/97 Sl 700+000 MEASUREMENT SYSTEM OF THE MILL CHARGE IN GRINDING BALL MILL CIRCUITS J KOLACZ SINTEF-Rock and Mineral Engineering, 7034-Trondheim, Norway

Chat OnlineThe basic condition, which must be met while grinding the material in a mill is that the ball, while breaking the material grain, causes in it stress which is higher than the grain hardness (Bond, 1962; Razumov, 1947; Supov, 1962) Therefore, for the biggest grain size, it is necessary to have a definite number of the biggest balls in the charge,

Chat OnlineVery large tonnages can be ground with these ball mills because they are very effective material handling devic Ball mills are rated by power rather than capacity Today, the largest ball mill in operation is 853 m diameter and 1341 m long with a corresponding motor power of 22 MW (Toromocho, private communications)

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Chat OnlineFor overflow ball mills, the charge should not exceed 45% of the mill volume For grate discharge mills, the charge should occupy about 50% of the mill volume Bond developed a relationship that can be used to determine the percent charge by volume as a function of the vertical height above the charge, He, and the radius of the mill, R, ie,

Chat OnlineMilling operations remove material by feeding a workpiece into a rotating cutting tool with sharp teeth, such as an end mill or face mill Calculations use the desired tool diameter, number of teeth, cutting speed, and cutting feed, which should be chosen based on the specific cutting conditions, including the workpiece material and tool material

Chat Onlineball mill charge volume calculation There are forty years of manufacturing history, with three major production bases,over 160 senior R&D engineers and 600+ large and medium-sized digital processing equipment, The first-line technicians and professional after-sales service personnel up to 2,300+ and 200+ respectivelyIntroducing advanced technology and craftsmanship, adopting international ,

Chat OnlineBall Mills - Mineral Processing & Metallurgy Working Principle & Operation The apparent difference in capacities between grinding mills (listed as being the same size) is due to the fact that there is no uniform method of designating the size of a mill, for example: a 5′ x 5′ Ball Mill has a working diameter of 5′ inside the liners and has 20 per cent more capacity than all other ball ,

Chat OnlineThe density of the charge must account for all of the material in the mill including the media which may be steel balls in a ball mill, or large lumps of ore in an autogenous mill or a mixture in a semi-autogenous mill, as well as the slurry that makes up the operating charge Let Jt be the fraction of the mill volume that is occupied

Chat OnlineTo calculate grinding media charge for continuous type ball mill, M = 0000676 x D2 x L Example how to calculate cement grinding mill balls charge – Mining FLshanghai ball mill for cement grinding cement mill is a corrugated lining designed to obtain maximum power

Chat Online- Ball top size (bond formula): calculation of the top size grinding media (balls or cylpebs):-Modification of the Ball Charge: This calculator analyses the granulometry of the material inside the mill and proposes a modification of the ball charge in order to improve the mill efficiency:

Chat OnlineOct 19, 2017· It uses to help determine the grinding media optimal size must be loaded into the ball mill for proper operation ensure The calculation formula is below: B — the grinding balls diameter, mm; A — the correction factor (for grinding balls A = 20,17; for cilpence A = 18,15); F — the feedstock grain size in 80% of the material, μm;

Chat OnlineThe starting point for ball mill media and solids charging generally starts as follows: 50% media charge; Assuming 26% void space between spherical balls (non-spherical, irregularly shaped and mixed-size media will increase or decrease the free space) 50% x 26% = 13% free space; Add to this another 10%-15% above the ball charge for total of 23% ,

Chat OnlineAug 11, 2010· Re: MATERIAL RETENTION TIME IN A BALL MILL & VRM You could do that by measuring the material flowrate Q[tons/h] through the mill as well as the quantity M[tons] of material that accumulates within the mill The retention time, also called residence time, is the ratio (M/Q) [h]

Chat OnlineThe basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closed ,

Chat OnlineIn Grinding, selecting (calculate) the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do Often, the ball used in ball mills is oversize “just in case” Well, this safety factor can cost you much in recovery and/or mill liner wear and ,

Chat OnlineHow To Calculate Grinding Rate Of Ball Mill ball top size bond formula calculation of the top size grinding media balls or cylpebsmodification of the ball charge this calculator analyses the granulometry of the material inside the mill and proposes a modification of the ball charge in order to improve the mill ,

Chat OnlineA ball mill is an effective means of dispersing solid materials in solids or liquids 8, 9 Ball mills have several advantages which include versatility, low cost of labor and maintenance, the possibility of unsupervised running, no loss of volatiles, and a clean process The disadvantages are related to discharging viscous and thixotropic ,

Chat OnlineRe: Request for feedback for a Two Chamber Cement Mill Ball Charge and Longitudinal Sieve Analysis As per your given mill details(mill output assumed to be 45 tons / hr) for more details you can contact me at [email protected] It is not so easy to understand the cement plant without being present at site But, still according to my calculations- - The size of your first chamber grinding ,

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Chat OnlineObjective: To estimate the volume of waste material (demolition debris, overburden/waste rock, tailings) located within the boundaries of the Sunchief Mill Site SECTION 20 ESTIMATING TECHNIQUE Dimensions used to calculate volume of waste material are estimated based on field measurements and approximations, GPS data, and

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